Modern welding
MT-202
Purpose:1) Identification of modern welding method
2) Modern welding methods
3) Inert gas arc welding
4) MIG welding and TIG welding
Modern Welding Method: –
Before you join the vocational course you have welding etc. In the 9th, we learned about basic information. We will study the modern welding system in 10th.
One of the most important global methods of modifying all the different methods to add a metal is the method of welding. It is used to associate all the metals as much as possible. A permanent and very strong attachment is made in this method. Hence it is also known as Fusion Welding.
Various methods of modern welding: –
Welding is done from various factories, especially from heavy industries, so much so that the modern method of welding is used in a very large scale in terms of fast production. So it is very important to know the methodology.
Modern welding methods are as follows.
1) Inert gas arc welding
2) Submitted arc welding
3) Atomic hydrogen welding
4) Electron beam welding
5) Plasma Arc Welding
6) Laser beam welding
7) Ultrasonic welding
8) Electro slag welding
Inert gas arc welding: –
This method is also called shielding arc welding. In this, the arc produces an organ rather than the outside of the air, and the molten metal protects against the contaminated gas in the atmosphere and protects against oxidation. Inert Gas does not participate in any chemical activity. Organ, helium, carbon dioxide gas is used as an input gas.
This method is used for both methods of automatic welding and manual welding. Good attachments are formed by this. No need to add a pair. Through this method, all metals used in the industry can be welded. Such as aluminum, magnesium, coconut, and titanium etc.
Types of Shielded Gas Arc Welding: –
1) Tungsten Inert Gas Arc Welding (TIG Welding)
2) Metal Inert Gas Arc Welding
3) Carbon Inert Gas Welding (CIG Welding)
Pre-professional Courses Mechanical Technology Student / Teacher Workbook Theory Class 10 V (Level-2)
Element 1
Tig And Mig Welding
MT-202-E1
Purpose:1) The function of MIG welding and TIG welding
2) Part of MIG welding and TIG welding machine
TIG WELDING
Elements of Tig welding: – In this process, an arc is produced using the help of a non-conjugate electrode (tungsten) with the help of electrical. The job is melted by the arc heat generated and in which the welding process is completed by giving extra filler rod or not. Inert gas is used to protect the arc dusted metal. In this, a torch is produced in such a way that the intestine gas protects against the electrode surrounding Arc Walding, and other active air in the atmosphere of Molton Metal.
An arc is produced by the tungsten metal electrode and in order to protect the arch, it is necessary to use the inert gas as a shielded gas; this process is called Tungsten Inert Gas (TIG) Arc Welding.
Materials used for Tig welding: –
1) High-Frequency Unit / D. C. Suppressor unit
2) Gas cylinder 3) Gases 4) Pressure regulator
5) Flowmeter 6) Electrode Tungsten 7) Welding torch 8) Cable & Hoses
1) High-Frequency Unit: – Electrodes provide a stable arch when creating arc and welding without touching the job. This unit is used for this.
D. C. Suppressor unit: – When the AC / DC tie welding machine is to be welded with AC current, then the DC machine can be secured to keep the machine safe. C. Power Generation unit with power source H.F. The unit is prioritized to the series.
Transformers, rectifiers, generators, as a power source in Tig Welding, use one of these machines.
Gas Cylinder: –
The gas cylinder used for the gas used for the gas is similar to the oxygen cylinder. The color of this cylinder is blue, blue, or blue. The height of a stainless cylinder is 51 inches, the inner diameter is 8.5 inches and the outer diameter is 9 inches.
3) Shielding Gases: – Tig welding uses two orbits of orange and helium. Along with argon gas, helium and hydrogen are used by mixing gas.
Shielding gas used in Tig welding will affect the gas.
A) Partitioning of heat in the arc.
B) Keeping the arch stable.
E) The size of the arch.E) Properly give penetration.
E) Shaping the welding bead.
O) Increase the mechanical properties of welding metal
1) Pressure regulator: – The gas in the cylinder is filled with excessive pressure. Due to the pressing of that pressure, there is a need for low-pressure gas. These gas pressures use pressure regulators to minimize the requirement
.
1) Torch: – The torque used for cooling by the air for less than 200 amps and cooling current is used. The size of the gas cap depends on the type of torch and the diameter of the welding electrode.
2)Flowmeterr: –
In Tig Welding, after the gas cylinder, the regulator and thegas flamer are then used. While using welding, gasflowerr is used to supply gas shields uniformly. There are two types of it. A) Ball type b) Needle type
2) Tungsten electrode: – The diameter of the electrode depends on the type and thickness of the metal. The front end of the electrode should be fine. A.C. In this, its circumference is conical and dc Should be rounded in. The electrode used in Tig welding is a noncommunicable type. These electrodes are made of tungsten metal.
2) Cable & Hoses: – Welding cable is used for running the welding machine from the machine to the job and the current from the machine to the current. The current capacity of these cables is high. Cable should have flexibility. So that it will be easy to use.
Use Hoses to connect gas pipes. Hoses are placed at the top of the pipes.
Benefits of Tig Welding: –
1) The flux arch does not remain in the metal while welding because of not using any type of flux.
2) The operator is clearly visible as the shielding gas used is transparent.
3) Welding can be done in all types of positions.
4) This welding is welded on non-ferrous and ferrous metal.
5) It is easily possible to welding up to 0.5 mm to 12 mm thick.
Disadvantages: –
1) Material cost is high.
2) The welding process is slow as an additional filler has to be provided.
3) If tungsten electrode goes to the Molten metal, then tungsten inclusion is a flaw.
Use:
1) Welding can be done on all the alloy metal given below by Tig welding.
A) Carbon steel
B) Low Alloy Steel
E) Stainless steel
E) Aluminum welding its alloy
E) Copper and Nickel
O) cast iron etc.
2) This process is used for hard surfacing.
3) This method is used in all industrial areas such as Air Craft, Chemical, Vehicle, Atomic Energy.
4) Use it to make rockets, motor chambers.
The principle of MIG welding
In this process, the composite electrode creates an arch with the help of electrical Job melt is done through the arc heat produced and the extra filler becomes metal melt. Electrodes are being permanently flooded by a feeder unit, so creating the arch and welding itself can act as filler rod. In this way, the same is done by a deposition job welding process. Inert Gas is used to protect Arch Molton Metal, which is used in the form of an inert gas metal welding with air and molten metal as it protects against other active air in the atmosphere, this process is used as a gas metal arc welding or metal inert gas (MIG) is called Arc Welding.
Types of MIG welding:
1. Metal Inert Arc Welding
2. Metal Inert Gas Arc Welding (Magnatizeflux)
3. Metal Inert Gas Arc Welding (Flux Coor (Electrode)
Materials used in the MIG welding:
1. Power Source
2. Gas cylinders
3. Gases
4. Pressure regulator
5. Flowmeter
6. Electrode
7. welding torch
8. Wire Feeder Unit
9. Gas preheater
10. Kebel & Hoses
1) Power Source: – The following machine is used as a power source in MIG welding.
A) Transformer b) Rectifier a) Generator
2) Gas cylinders: – Carbon dioxide gas is in liquid form in the cylinder. The cylindrical oxygen is like a cylinder. The carbon dioxide cylinder is about 51 inches long 9 inches wide welding 105 pounds.
Shielding gases: – Shielding gas used in the MIG welding helps as follows.
1) Partitioning of heat in the arc.
2) Keeping the arch stable.
3) The size of the arch.
4) Penetrating properly.
5) Shaping the welding bead.
6) Controlling the subject.
7) To enhance the mechanical properties o welding metal.
The following gasps are used in MIG welding.
1) Oregon
2) Helium
3) Oregon + helium + carbon dioxide
4) organs + oxygen
5) Carbon dioxide
Pressure regulator: Carbon dioxide regulators are available just like Oxygen Regulators. There are two types of regulators.
A) Single stage regulator
B) Double stage regulator
6) Flowmeter: – The gas flow meter is used to provide shake gases for gas at the same time while welding. Gas flow meters are of two types.
a) Ball type b) Needle type.
b) Taper gas turbine provided on both sides of the ball or the needle used in both the above cases. Thus, by lifting the gas ball through the inlet, the output is given to the machine or thetasearchyy output. There is a valve for switching off, starting or setting the gas on the floater. If the inner glass is marked on the tube then the calibration scale is called.
6) Electrodes: – The electrode used in carbon dioxide (co2) welding is of a kind of compoundable type. Making the extracts and working as a filler wire, this electrode is in the form of continuous wire spool. Or
There are two main types of electrodes.
a) Solid Wire.
b) Flux Coard Wire.
4) Welding torch: –The electrode holder used in the MiG welding is called welding gan. According to the ampere, the following types of torch come.
a) Low duty torch
b) Medium duty torch
c) heavy-duty torch
The following types of cooling torch come from the following types:
a) Air cooling torch
b) Liquid cooling torch
Wire Fitter Unit: – After the wire strikes, the wire feeder unit is used for continuous returning to the job. In most of the equipment, the wire feeder is placed in a separate box. In some sets, the wire feeder is placed in a power source machine.
Preheater: –Mig uses gas preheaters while shielding carbon dioxide gas in welding. Due to the presence of carbon dioxide gas in the cylinders, so that the gas is in the same process, it is very necessary to dry the gas to prevent a defect in the process. For this, use the preheater after the cylinder. There is no need for preheater when using other gas.
Advantages of Mig welding:
1) The process is consistently provided by the electrodes, so this process is faster than all the other processes.
2) Deep penetrations are formed on the weld joint.
3) It is easily possible to welding thick and thin letters.
4) The metal deposition rate is high.
5) Slug is not produced.
6) Clean, smooth ‘stateless welding bid is generated.
1) Fastest processing occurs due to destroyers.
8) Reduces the loss of electrode.
Disadvantages: –
1) Welding equipment is expensive.
2) Welding cannot be done in open environments.
3) A skilled worker is needed.
4) Shielding gas is harmful to health.
Usage: – It is possible to weld the material below by this process.
1) carbon steel 2) stainless steel
3) Copper and alloys 4) Hit Resistance Alloy
5) Aluminum and alloy 6) Magnesium and alloy
7) Nickel and his alloys
These welding process welding tools and die material.
This process is used in the industrial area of the automobile, aircraft, chemical, food etc.
Autonomy: –
Question 1) Fill the dirty space by selecting the correct option from the options given in the brackets.
a) Inert gas arc welding is also called Arc .. Welding.
(Registrations, plasma, shielding)
b) Arc welding ————— The arc his producedd using an electrode.
(Copper, Turgon, Nickel)
c) The color of the orgone cylinder is ———-.
(Black, blue, red)
d) Used as gas for gas in Tig Welding ———– gas.
(Orgone, nitrogen, oxygen)
e) In order to provide gas shielding uniformly in MIG welding, use ———–.
(Pressure regulator, flashlight, flume)
f) Uses ————– while giving shielding of carbon dioxide gas in migs welding.
(Preheater, dryer, precalator)
Match pairs.
‘A’ group ‘B’ group
tiger A) Shielding Tea
MIG B) Transformer
power source C) to supply in a manner similar to gas
orgon D) Tungsten electrodes use
flow meter E) Consumable electrode use
Write down the following statement with the wrong statement.
1) Intrigue Arc Welding is called Shielding Arch Welding.
2) Use of conjugate electrode in tig welding method.
3) The color of the organ gasillor is black.
4) The electrode diameter depends on the type and thickness of the metal.
5) Carbon dioxide gas is used in MIG welding.
Question: Answer briefly to the following questions.
a) Name four modern welding methods.
b) Why use Inert Gas in Arc Welding?
c) Write the type of shielded gas arc welding.
d) Write material used for Tig welding.
e) Write the names of the shilling gas used in Tig welding.
f) Write the type of MIG welding.
g) Write the names of the gas used in the MIG welding.
h) Write the work of the flow meter.
i) Write torch type according to ampere.
Question 3: – Write detailed answers to the following questions.
a) Write the task element of Tig welding. (With shape)
b) Write the results of shilling gasps.
c) Write the benefits of Tig welding.
d) Write the benefits of MIG welding.
e) Write the use of MIG welding.
Pre-professional Courses Mechanical Technology Student / Teacher Workbook Theory Class 10 V (Level-2)
Factor 2
Resistance Welding
MT-202-E2
Purpose: 1) Performance of working conditions welding
2) Resistance welding machine
3) Types and uses of resistance welding
Functionality: –
In this welding, a powerful electrical current is released from the metal which is welded. Because of that, heated to early plasticity. After that, it is added with pressure. The voltage is low and the ampere is high. Current step by step is given by the transformer. Pressure is supplied by mechanical or hydraulic methods. Most metals are added by this method. This method is used in large factories to produce more.
Methods of Resistance Welding: –
1) Spot welding
2) seam welding
3) Flash welding
4) Butt welding
5) Percussion welding
6) Projection welding
Spot Welding: – This method is used to weld metal sheets of metal. The simplest and best method is. This method reduced the use of rivet in the sheet. Spotted welding is welded with a job in two electrodes. One electrode in it is fixed and another is fixed. The job you want to add is placed in the electrode and low pressure but high ampere flow is sent from the electrode. So metal sheets become hot. The pressure is then given and attachments are drawn to it. In the spot welding, the electrode should not be heated so that the flow of water is kept continuously.
There are three types of spots welding machines available.
1) Stationery Single Spot Welding
2) Portable Single Spot Welding
3) Multiple Spot Welding
Usage: – Motorized frame and refrigerator KBCnet etc. Use it to prepare.
Seam welding: – It is used to connect thin letters. The letters are kept in a separate wheel and each one releases the flow of Video and it is used to spot it. The liquid does not remain in the pair because you can do more than one spot.
Usage: – It is used for airtight connectivity. By this method, free tank, water hitter, pipes are made.
Flush welding: – In this method, the metal is used to make the butt joint. In this, the copper clamps are tightened by a clamp or dye and slowly they are placed in front of each other and are interconnected by pressure. Then the stream flows through the shoe. So it was flashing. Both of these parts are the same.
Usage: – Use this method to make bar, shits, pipes
Butt welding: – This method is called upset welding. In this, the metal balls are attached to the face. Both ends should be like cross-section. By clamp, both the pen hold and work electrodes. The clamp is made from copper. It is connected to the electric star. Therefore, the electrical system is completed. Both ends become hot due to the electric current.
Usage: – It is used to add bar structure and pipe to iron.
1) Percussion welding: – This is an improved method of welding.
Uses: – By this method, the tubes, studs, bars, which are connected to the small star ends, are connected. Two uneven metals can be added.
2) Projection welding: – Projection is an improved method of welding spot welding. It is based on welding centralization. They are projected by pressing with the help of dyes and they get taller. This project has to be shared with each other
After acquiring, constant density increases and heat is also more productive. In this, only the project parts are added.
Uses: – It is used to add a stud nut.
Autonomy: –
Question 1: – Choose the right word in the brackets and fill the blanks.
1) The ______ welding method is used to add thin sheets of metal. (Ting, MiG, Spot)
2) The _____ welding method is used to add airtight objects. (Butt, position, sim)
3) —————– Welding method is called upset welding. (Butt, position, percussion)
4) —————- Welding method is centrally based. (Projection, Flash, SIM)
A group B group
1) Flash welding a) Welding of thin sheets
2) Butt welding b) Add the stud nut
3) Projection welding c) For pipe welding
4) Seam welding d) Used for free tuck
C) Write down the following statement with the wrong key.
1) Spot welding used to weld metal sheets of thin sheets.
2) Use seam welding to add airtightly.
3) But welding of this method is called upset welding.
4) Projection welding Tig Welding is an improved method.
Question 2: – Answer briefly.
1) Write the names of the method of registration welding.
2) Write the use of seam welding.
3) Write a brief description of flash welding.
4) Give brief information about projection welding.
Question 3 Write detailed answers.
1) Write the work of Resistance Welding.
2) Write the information by removing the spot welding figure.
3) Write information about flash welding figure.
4) Write out the information of the projection welding figure.
Pre-professional Courses Mechanical Technology Student / Teacher Workbook Theory Class 10 V (Level-2)
Component 3
Submerge Arc Welding
(MT-202-E3)
Purpose: –1) Working element of Submerge Arque Welding
2) Part of the submarine arc welding use
3) its advantages and disadvantages
Working element of Submerged Arc Welding: – 1)In this method, the composable bare electrode creates an arc on the job below the steel bulb
under the bullet electrode. Job melt through the heat generated by the arc. Since the electrode is
in the form of filler wire, it also becomes melt and welding process. While welding, granulated
flux is used to protect against contaminated air in the atmosphere. Arch and Molton Metal are
completely safe under Flux. Therefore, this method is called Submerge Arc Welding. The archis
completely covered by welding spatter without any kind of pagination. The filler is provided by
the Wire Feeder Unit. So it is easily possible to welding in a continuous form. Use the following
The material in this method
2) Power sources 2) Welding head 3) a Flux nozzle 4) Flux hopper 5) Carriage assembly 6) Flask 7) Electrode 8) Flux recirculating unit
Power Source: The power source used in Submerge Arc Welding is AC. Transformers, D.C. Received by generator or rectifiers. Various types of power sources are used to obtain high duty cycle heavy current flow. It includes a dropping voltage type machine or a constant type machine.
Welding Head: – The following materials are combined together.
1) Strengthening unit
2) Wire Spool Holder
3) Flux hopper:
4) Control Panel
5) Wire feeder unit
6) Torch Head
All the above material is tied together with the help of different armies on the shaft mounted on the trolley.
1) Strengthening unit: – This unit is installed on the torch head of the machine. It consists of three ‘v’ grooves, which are used to remove the gas from the wire that comes from the air spool and reach it directly to the torch through the nozzle.
2) Wire Spool Holder: – The filler used in the welding is available as a spool. Spool holder is provided to fit it in spooky places. Spool Holder Bearings and shaft are used to make the movement smoothly.
3) Flux hopper: – In the welding process, Arc Molton uses granulated flux to protect the metal. Flux hoppers are always placed on top of the flux for easy access to the flanks around the electrode.
4) Control Panel: – Reducing speed, direction, control of the speed and direction of the wire feeder through the control panel. Etc. It is possible to control the operator. The flow from Power Source is provided by the Stabilizer Unit to the Control Unit.
5) XYZ Position Settings: – This system is used to set up the welding head according to the job requirement. In this case, work is done to reduce torch head as per requirement, hover as per the requirement of the job, and hover in a hypothetical line.
6) Wire feeder unit: – The use of this unit is to reduce the speed of the weld supplied for welding, and to provide the same speed of wire etc. Different cars are used for this.
7) Torch Head: – The wire emitted from the wire feeder unit is carried out through a torch head. There is an extension pipe in it, with contact tube attached. The ThreadJoint contact tube size is similar to the electrode size. Flux nozzle is installed on the outer part of the concrete tube.
8) Acreage: – Cure Generally, the leading torch heads use Carnegie in this type of machine. In this type of machine, the job remains stable. And with the help of torch head, you can hover as per the job requirement. Speed regulators and forward switches are given in order to keep the speed needed for control panel carriage.
9) Filler (electrode): – Consumable electrode comes in the form of being used as an electrode filler wire used in serger arc welding. Apart from giving additional flux to protect the arch, this electrode has a pattern of bare electrodes. The electrodes available in this welding are used for welding and surfacing. In this welding, there are different devices available for single twin-wirenwire or multiple wire wires. Different types of welding flux can be used for welding of some alloys.
10) Flux: – Flux is used to protect the arch in Submerge Arc Welding. The flux used in this welding should have the following properties:
A) Keeping the arch stable.
B) The physical properties in the job should be in the welding deposit.
C) Welding should not be any kind of cure poisons.
D) Flux should not have any kind of impurity.
E) Fluxi quality should be durable and good.
11) Flux Recovery Unit: – Flasks used in the Submachine Arc welding do not allow the arc to completely cover the arch, and the arc rays do not allow the ray to enter the atmosphere. Anything that comes in contact with flux arc hits He burns a melt and builds on the welding bead as the slaying form. Other fluxes are in a personal form. So these fluxes are reused. This unit is used to collect the flux properly. This unit is mounted on a portable trolley.
Usage ofSubmergedg Arc Welding: –
1) It is used for fabric vials, boilers, cranes, railway coaches etc.
2) Shipbuilding Nuclear Power, Automobile Industries etc.
3) The portions of the large portion of the waste are re-deposited on the re-deposited portion.
4) Tractor roller idler and hard disk for crank pulley
5) Mild steel, low alloy, stainless steel etc. It is used for.
Advantages: –
1) It is possible to welding at maximum speed as the arc is large in heat.
2) Welding destruction is not possible because the welding process is dynamic.
3) It is possible to welding maximum plates with welding deposition more.
4) Welding can be done seamlessly.
5) There is no additional spatter in welding
Disadvantages: –
1) Since the welding process cannot be seen by the operator, it is difficult to predict the precise location of the welding process.
a)It has to use pointer beam, light.
b)This process can be done only in a flat position.
c)Unscill welders can not control this machine.
d)Waste is in excess.
Autonomy: –
Question 1: Select the correct option in the brackets and fill in the following space.
1) To protect the submarine welding from contaminated gas, use —————-.
(Inert Gas, Flux, Liquid)
2) Filler wire is provided by the unit ————- (feeder, blowpipe, holder)
3) ————— Welding spatter is absent (Travel, Tig, Submerge)
Match pairs.
Group ‘A’ Group ‘B’ Group
1) Power Source a) Setting Torch Head
2) Flux b) Increase the speed of the curve
3) Cureage c) D.C. Generator
4) Control pin d) Keep the arch stable
5) Wire feederunitee) Provide wire with uniform speed
Write down the wrong statement with the wrong key.
1) Substances use granulated flux to protect the air from the air in welding.
2) Submerges use rectifier as an arc welding power source.
3) Wire feeder is not used in submerging welding.
4) XYZ position settings are used to set welding head.
5) In the Submerged Arc Welding, the job uses the consumable electrode.
Question 2 Answer the following questions.
1) Write the work of Submerged Arc Welding.
2) Write the names of parts ofsubmergedg arc welding.
3) Give the names of the submerge arch welding figure and remove the parts.
4) Write the use ofSubmergedg Arc Welding.
5) Write the advantages ofSubmergedg Arc Welding.
Pre-professional Courses Mechanical Technology Student / Teacher Workbook Theory Class 10 V (Level-2)
Thermit Welding
(MT-202-E3)
Purpose: – 1) Thermit Welding work functionality
2) Use of thermite welding he
You always travel by train. After landing down the railway, you may have found at some point that the rail track is connected to welding by welding. And there is a little difference. Sometimes we will first see those two roles together. That method is the thermite welding method. Thermite is made from thermite. Thermite powder is called aluminum and iron oxide mixture.
Functionality: – Aluminum and iron oxide mixture are used in this welding system. The chemical reaction of this mixture produces 30000 C. heat. Which is twice that of the iron oval point. In this process, Aluminum is made of oxygen through oxygen and oxygen becomes aluminum oxide. Because it is light in the slugs of the slugs, the float prevents them from above. Welding remains hot iron on its lower side. This action begins after heating up to 15500 c. Use barium peroxide powder for this.
Thermodyte mix has 8 parts finely made aluminum welding of 3 parts of iron oxide. This action is completed in 30secondss.
Usage: – Use this method to weld the shaft, rail rails, roller parts. Also, its broken parts are used for repair.
Method of thermal welding: –
1) Welding parts are aligned straightaway.
2) The job is completely cleaned.
3) Make a pair-shaped pattern in attachment to attach around the melt metal attachment.
4) Fill the sand around the pair in this frame.
5) To make the job hot, it is heated by a hole in a holed pipe.
6) The chemical reaction of the thermite mixture starts.
In this case, metal is placed in the metal from the crucible.
Self-study
Question 1: Select the right word in the brackets and fill the blanks.
1) Welding method used for welding of railwaysSubmergedg, thermite, resistance).
2) Thermite powder ——– and called iron oxide mixture. (Aluminum, nickel, copper)
Write the following statement with the wrong key.
1) Use thermite welding to add rail rails.
2) Thermite powder is made from a mixture of copper and iron oxide.
Question 2: Answer the following questions.
1) Name the welding piece by removing the figure of thermite welding.
2) Write about thermite welding system information.
3) Write the use of thermite welding.
4) Write thermal workgroup.
Component-4
Plasma Arc Welding MT-202-E4
( Plasma Arc welding )
Purpose: –
1) Working element of plasma arc welding
2) The use of plasma arc welding
3) Benefits of this welding method
Working principle: – In this welding method, gas is released from the arc. The heat dissipates Ionize to the gas. This disintegrated good conductor is called plasma. Whenever it is released from the nozzle, the plasma jets are formed. Energy is concentrated due to the leaving of Nikolas. So high temperatures and voltage are generated. The inner core of welding is at high temperature and is surrounded by cold gases
This method includes argon, helium, nitrogen, hydrogen e. Use of gas or mixture This method is similar to TIG welding. The only difference is that Arc Noslals leave them.
Use: –
1) This method is used in stainless steel, monil, Inconel, titanium, aluminum, copper-brass e. Can be welded.
2) Stainless steel thin sheet can be welded by the small torch.
Advantages: 1) This method gives maximum penetration.
2) A thick plate of 15mm thick filler can be made without using the filler metal, giving this method a single time or more.
3) There are no flaws.
4) Speed is high.
5) Weldbudsubuk comes in
Autonomy:
Question 1: Select the right word in the brackets and fill the blanks.
1) ——- In the methodology, gas is released from the arc.
(Submergence, Plasma, thermite welding)
2) Plasma welding method ——— Welding is the same.
(Thermite, mig, tig)
Write down the wrong statement with the wrong key.
1) Plasma welding meets MiG welding.
2) Plastics provide maximum penetration through welding.
Question 2: Write the answers to the following questions.
1) Which gas in the plasma welding method? What is Plasma? Write about the use of plasma welding.
2) Write the benefits of plasma welding.
Pre-professional Courses Mechanical Technology Student / Teacher Workbook Theory Class 10 V (Level-2)
Component-5
Metalworking Mechanical Methods
( MT-202-E5)
Purpose:
1) Use mechanical (mechanical) attachment.
2) Various methods of mechanical addition.
3) Metallic shock use.
4) Various methods of milling of metals:
The way in which a pair is formed without heat. That method is called a mechanical method. Factories are used in factories by using weapons. This attachment may be permanent or temporary. There are three types of mechanical pairs.
1) Revealing 2) Netballting 3) Siming
1) Reviving: – This method was previously used very much to create attachments. Before making this pair, they make the plate or sheet a hole, and then put the rivet of the same size into it and complete the knot with the hammer. Bucket handle sheets are added by this method Preparation of structural work, boiler and train coaches. After doing the revision, the attachment can be different. They use that metal.
1) Netballting: – Use this method for those who need to open for attachment. This method creates a temporary but strong attachment. This method is mainly used to connect parts of the machine. In this method, the parts which need to be inserted need a suitable measuring hole and they bolt the same size and tighten them with the spanner. This work adds structural work, water tank, railway rails to this joint. This can be separated by opening the attachment at any time.
1) Cumming: – These methods are made by creating a pair of thin letter. Iron cladding, water bucket, funnel, etc. can form a good sheet in a good way. This is also a temporary form. In this, fold the sheet into a U-shape and attach the second sheet to it and form the attachment byhammere
1) Fastener: – It’s hardware. That you use to make a mechanical joint venture. With this hardware, you can use any handy tools or power tools for adding any mechanical joint venture. Different fasteners are used for different types of mechanical joints. Nutbolt, screw, rivetAdhesive Bonding of Metal
Using chemical substances, two similar or uneven metallic methods are called excessive bonding Normally the following types of chemicals are used
1 Epoxies
2 Silicones
3 Polyurethane
4 Polysulfides
5 UV Cures
Advantages of bonded bonds: –
1) Can attach two different metals.
2) Fast and cheap joining techniques.
3) It is attractive to look
4) is not visible and very small.
5) Can be used as a silhouette.
6) Vibration resistant properties are good.
7) There is no stress in the metal.
Use: –
1) Use it in construction.
2) It is used in electronics.
3) Use it in telecommunications.
4) Automobile Industries are used to make furniture.
5) Used in medical equipment.
Autonomy: –
Question 1: – Choose the correct word in the brackets and fill the blanks.
1) The method of preparation without heat is called the Joint Method.
(Embedded, mechanical, thermal)
2) Form a joint ————– type by folding the sheet and folding it.
(Seaming, nutting, rewriting)
3) To add two unequal, use the ————– method.
(Thermal, pressure, soldering)
4) Use the ———— method to create a temporary form.
(Nutbolt, welding, brazing)
5) Welding methods of nonetheless used in the ———–. (Fabrication, Telecommunication,)
Write the following statement with the wrong key.
1) The method in which the attachment is created without heat is called the mechanical method.
2) The sheet does not need holes when rebooting.
3) The thickness of the sheet is made by seaming.
4) Estimates are added to the same or uneven metal in the bonding.
5) Esteemed bonding fast welding is a cheap joining technique.
Match pairs.
‘A’ Group ‘B’ Group
1) Nut Bolting A) To form a pair of thin letters
2) Seaming B) Undertaking bonding
3) Apoxy C) To add part of the machine
4) Mechanical attachment D) Thermal joint method
E) Preparation of attachment without heat.
Question 2 Write answers to the following questions.
1. What is a mechanical attachment?
2. Write the type of mechanical attachment method.
3. What is fastener?
4. Write the names of Fasten used for mechanical add-ons.
5. Write the information by taking the shape of the seaming method.
6. What is an impediment bonding?
7. Useful Bonding Chemical?
8. Write down the benefits of bonded bonding.
9. Write the use of fixed bonding.
Pre-professional Courses Mechanical Technology Student / Teacher Workbook Theory Class 10 V (Level-2)
Demonstration no. 1
Title: – MIG welding
Purpose: – M.S. Welding the straight line on the plate.
Tools and Assassins: – Mig Welding Plant, Sunshine, Wire Brush, File, Hammer, Goggle, Spindle Key, Nozzle, Anti Spray, Hand Groove, Hands Shield, Chipping Hammer, Punch etc.
Ingredients: – MS.Flat100x50x10mm —- 1 no
Action: –
1) By selecting the material as a given drawing it cleaned the carbon steel wire brush
2). Marked on Job as Driving.
3) Fencing on cutting area.
4)ThThe jobas set in flat position as given in the given drawing.
5) 1.2 In the diameter of the diameter spool machine.
6) Accordingly, torch tip, guide tube, roller set.
7) 5 to 10 minutes before the CO2 gas hitter turned on 19 to 21 volts set on the machine.
8) Gas pressure set to 8 to 10litersminutese.
9) The speed of the wire is kept at the top of 90 to 100.
10) DIN 11 to 12 Black Hand Screen Selected.
11) Put all the safe tools on the switch weld mode.
12) Filler wire steak out of the machine by striking and striking the machine 8 to 10 mm. Check whether it is like a transpositive mode.
13) After cleaning the job the wire brush is cleaned.
14) Turn off the machine, gas heaters, gas cylinders, flow meters.
Demonstration no. 2
Title: – MIG welding
Purpose: – M.S. Welding the ‘T’ joint on the plate
Tools and Assassins: – MigWeldingg PlantSunshinee, Wire Brush, File, Hammer, Goggle, Spindle Key, Nozzle, Anti Spray, Hand Groove, Hands Shield, Chipping Hammer, Punch etc.
Literature: – M.S. Flat 100 x 50 x 6mm —- 2 nos
Figure: –
Action: –
1) By selecting the material as a given drawing it cleaned the carbon steel wire brush.
2) Marking on a job like drawing.
3) Fencing on cutting area.
4) The job was set in flat position as given in the given drawing.
5) 1.2 In the diameter of the diameter spool machine.
6) Accordingly, torch tip, guide tube, roller set.
7) 5 to 10 minutes before the CO2 gas hitter turned on 19 to 21 volts set on the machine.
8) Gas pressure set to 8 to 10 liters/minute.
9) The speed of the wire is kept at the top of 90 to 100.
10) DIN 11 to 12 Black Hand Screen Selected.
11) Put all the safe tools on the switch weld mode.
12) Filler wire steak out of the machine by striking and striking the machine 8 to 10 mm. Check whether it is like a transpositive mode.
13) After cleaning the job the wire brush is cleaned.
14) Turn off the machine, gas heaters, gas cylinders, flow meters.
Demonstration No. 3
Title: – Tig welding
Purpose: – Creating square ‘butt’ jojoints onhee aluminum plate.
Tools and Killers: Tig welding plant,susunshinewire brush, file, hammer, goggle,arargonylinder, punch, chisel e wiwiththe fullonnection.
Ingredients: – 100 x 50 x 3mm Aluminum Plates: 2 nos
Action: –1) Aluminum material was selected and cleaned wiwitha brushccording to the drawing given 100 X 50 X 3 mm.
2) Fencing on cuttings.
3) The jobs were set in a flat position like drawing.
4) Set AC Power Source and set up Tig welding machine.
5) Electric Nozzle Size, Current Polarity, Gas Flow, Set.
6) Aluminum filler rod tatakes fillhthee diameterf 3 mm and 0.5% silicon.
7) Keeping the job in the flat position while welding, the orgone pressure is set to pressure 7.
8) Current 60 to 85 umpires are welded.
9) Check whether the job brush is cleaned like a drawing or not.
10) Turn off tig machines, gas heaters, gas cylinders,and flowmetersers
Demonstration no. –4
Title: Resistance spot
Purpose: –MMS sheet, with Resistance spot welding.
Tools and Assassins: – Sand, Wire Brush, File, Hammer, Chipping Hammer, Handglows, Chips,SrSiriquare
Literature: – MS Sheet 100 X 50 X 1 mm — 2 nos
Action: –
1) Selection of minimum thickness of at least 1mm and maximum mm thickness.
2) First of all to clean the job material surface.
3) Setting current on metal type.
4) Amp to approx 3000 to 10000 Current Setting
5) Use of copper electrode.
6) Getting started welding.
7) Setting up the workpiece in two electrodes while welding.
8) Pressing the switch welding machine prevents the movable electrode fix on the electrode.
9) After that, the actions of the R1, R2, and R3 occur within 3 to 10 seconds. And welding is done. Then separate the electrode.
10) Turn off the machine after welding is completed.
Demonstration No. 5
Headline: – Mechanical Joints
Purpose: – Creating a mechanical joint with nut boltrewettingiand shippingingg method.
Assassin and equipment: – Drill machine, Hammer, Spanner, AnChazalzall, Hexa clippers etc.
Literature: – 1) Netballting: –Nant, Bolt, MS.FLAT 25 * 100 * 3 MM. —— 2 nos
2) Revealing: – Rivet, M.S. Cold 50 * 100 * 2 MM .——– 2 nos
1) Siming: – G.I. Cold 70 * 200 * 1 MM. ——– 2 nos
Nut bolting
Action: –
1) Take the material according to the amount given in the drawing.
2) Cut the stripe Haxon by marking it according to the given size.
3) Filing the curved edges of the strip.
4) To mark the hole, mark the mark at the center of the center.
5) Take a proper measuring hole with the help of a drill machine.
6) Then put a nuts bolt in the hole and then tighten it to the top.
7) Then tighten the nuts bolt with the spanner.
Rewarding: –
1) Take a suitable thick sheet as per measurement.
2) Cut the sheet by marking it.
3) Mark it at the center of the center of the punch.
4) Drill a suitable measuring hole with a marking space.
5) Clean the hole with the file.
6) Then hit Ballpin Hammer by putting it in the right rigid hole.
7) Make sure both the plates are tightened to each other.
Siming: –
1) Take a suitable thick sheet as per measurement.
2) Cut the sheet by marking it.
3) Cut the sheets with markings on the marking.
4) Tuck the mark in sheet U shape on marking.
5) Harry the two sheets by hooking them together.
6) Make sure both the sheets are tightened together.
Pre-professional Courses Mechanical Technology Student / Teacher Workbook Theory Class 10 V (Level-2) – UltraTech4You
E) The size of the arch.
1) Cumming: – These methods are made by creating a pair of thin letter. Iron cladding, water bucket, funnel, etc. can form a good sheet in a good way. This is also a temporary form. In this, fold the sheet into a U-shape and attach the second sheet to it and form the attachment byhammere
1) Fastener: – It’s hardware. That you use to make a mechanical joint venture. With this hardware, you can use any handy tools or power tools for adding any mechanical joint venture. Different fasteners are used for different types of mechanical joints. Nutbolt, screw, rivet
